Services

Wallbanks pride themselves on giving you, the customer exactly what you need when you need it and we are constantly working to improve our performance.

Our Capability

Specialist services include:

  • Evaluation of wear problems and provision of recommendations
  • Design and support facilities
  • Computer simulation
  • Project management
  • Pattern making
  • Castings from 10kg to 8,000kg
  • Multiple furnaces from 0.6 tonne to 3.4 tonne gives maximum flexibility in casting size and accelerated delivery
  • Produce wide range of cast steels and cast irons SG iron to High Chrome White Iron Mild Steel to Duplex Stainless Low Alloy to Manganese produced to recognised Australian and Overseas specifications
  • Machining including CNC capability
  • Non Destructive Testing
  • Painting and Packaging

Our Service

Wallbanks pride themselves on giving you, the customer exactly what you need when you need it and we are constantly working to improve our performance.

This includes responding:

  • To a standard inquiry - within 5 working days
  • To a complex inquiry involving multiple items, new pattern and machine - within 10 working days
  • To a breakdown order where patterns are existing in our plant - delivery commencing 7 working days
  • To an order involving new patterns and machining and multiple items - delivery to commence in 15 working days

Our Offer

  • Incorporates all benefits of our more than 70 years experience
  • Will meet your delivery and be supplied in full
  • Is the result of discussions with you - the customer
  • Includes our desire to help you with future product improvements
  • Will involve (where necessary) minimum number of sub contractors
  • Incorporates project management as required
  • Regular reporting on order status
  • Gives full warranty for material and workmanship
  • Covers full pre shipment inspection
  • Includes supply of test certificates, (if required) for all the major components

Our Edge & Advantage

Fast response to customer needs:

  • One point of contact
  • Full service shop
  • Proactive approach
  • Work with customer to meet or exceed requirements
  • Combine the best available sub-contractors (if required)
  • No restrictions on source and type of products
  • Location near major Port of Sydney (1 hr drive)
  • Vast export experience
  • Committed flexible workforce
  • Results oriented
  • Experienced sales staff

Capability & Technical Information

Metal Flow Simulation
Heat Treatment
  • Normalising
  • Quenching
  • Tempering
Pattern Making

Capability to produce:

  • Timber Master Patterns
  • Mulitple Production Patterns
  • Plastic & metal Patterns

Testing facilities include:

Chemical & Mechanical

  • 20 element spectrometer
  • Carbon determinator
  • Micro analysis
Moulding
  • Machine moulding with box sizes up to 1.5m x 1.5m x 1m deep in 3 Moulding Lines
  • Jobbing moulding to 2.5m x 3.0m x 4.0m

Testing facilities include:

Non Destructive Testing

  • Die penetrant
  • Magnetic particle
  • Ultrasonic
  • Full dimensional
Melting

5 electric induction furnaces:

  • 1 x 0.6 tonne (R&D and specialty)
  • 2 x 1.1 tonne capacity
  • 1 x 1.8 tonne
  • 1 x 3.4 tonne

Enabling a combined heat of:

  • 8 tonne of Steel
  • 14 tonne of Iron
Machine Shop

Full range of equipment includes:

  • Mazak CNC machine centre with 60 tool auto changer
  • Mazak CNC Lathe model Slant 50
  • Vertical & horizontal mills with various digital controls
  • 3 lathes capable of turning up to 800mm x 3.6 length
  • Drills, planer, shaper, slotter and cylinder grinder
Solidification Modeling

Latest version of the AFS program enables sample castings to be produced on the computer prior to pattern production.This also dramatically reduces overall production time.

Quality

Inspection systems certified to IS09002 NDT operators, welders and machinists certified to relevant State & National Standards.